Q69钢板预处理/钢板抛丸机

Q69系列钢板预处理 / 钢板预处理线 / 钢材预处理生产线 / 钢板抛丸机

◆产品简介 Product introduction

钢材预处理线工艺是指钢材在加工前(即原材料状态)进行表面抛丸除锈并涂上一层保护底漆的加工工艺。钢材经过预处理可以提高机械产品和金属构件的抗腐蚀能力,提高钢板的抗疲劳性能,延长其使用寿命;同时还可以优化钢材表面工艺制作状态,有利于数控切割机下料和精密落料。此外,由于加工前钢材形状比较规则,有利于机械除锈和自动化喷漆,因此采用钢材预处理可大大提高清理工作的效率,减轻清理工作的劳动强度和对环境的污染。

钢板预处理线设备主要利用抛丸器高速旋转的叶轮将钢丸(弹丸)加速抛打至工件表面。对工件进行冲击、刮削,以消除工件表面的锈层,氧化皮和污物,使表面达到一定的粗糙度。提高了漆膜与钢材表面的附着力,相应提高了产品抗腐蚀能力和表面质量,改进和提高产品的外观质量和内在质量,大大减轻清理工作的劳动强度和环境污染、该产品是船舶,桥梁、机车车辆、工程机械化工设备以及锅炉制造行业的必需工业装备。

Steel pretreatment line process  is  the steel products in machining  (namely raw materials before state) surface   shot derusting and coated with a layer of protection of the primer  processing technology. Steel after pretreatment can improve mechanical products  and metal components, improve the corrosion resistance of the steel plate  anti-fatigue performance and prolong the service life; At the same time, it can  optimize the production process steel surface state, be helpful for  cutter material and precision blanking. In  addition, the processing steel shape quite rules before, be helpful for  mechanical derusting and automatic spray paint, so  steel pretreatment can greatly improve the  efficiency of the cleanup work, reduce the labor intensity of the cleanup work  and pollution to the environment.

The steel pretreatment line mainly  uses high speed rotating impeller of peen-forming  to the surface with steel shot (projectile)  speed .To the shock, scraping, in order to eliminate the surface of rusty layer,  oxide skin and dirt surface, it reaches a certain roughness. Improve the paint  film with steel surface adhesion, raise the products corrosion resistance and  surface quality, improve and enhance the appearance of the products quality and  internal quality, reduce the labor intensity of cleaning and environmental  pollution, the product is ships, Bridges, locomotives, engineering machinery,  chem

Q69系列钢板预处理 / 钢板预处理线 / 钢材预处理生产线 / 钢板抛丸机

钢板预处理生产线,钢结构抛丸机由上料输送辊道、吹刮装置、预热系统、抛丸清理系统、自动喷漆室、烘干室、下料输送辊道、通风除尘系统、漆雾过滤系统、电气控制系统及横移装置等组成。

Steel  pretreatment production line, the steel structure  shot by feeding machine rollor conveyeer  blow, blow the device, preheating system, shot cleaning system, automatic spray  paint room, drying room, filling rollor conveyeer, ventilation dust removal  system, mist filtering system, electrical control system and shiftting equipment  etc

Q69系列钢板抛丸机分为立进式钢板抛丸机和平进式钢板抛丸机

Steel shot  blasting machines divided into steel plate shot machine and steel straight  shot machine

近几年,由于采用可编程序控制器控制,设备的自动化程度重得到更大程度的提高。随着科学技术日新月异的进步,计算机及自动测控仪表在机械制造行业得到普遍应用,一些几十年前不可能实现的功能现在变得轻而易举。我公司紧跟国际潮流,在钢材预处理线上采用了温度变送器、旋转编码器等元件,全线计算机监控(监控中心,代替老式的模拟屏),闭路电视监控,并且可根据用户要求配置自动打码仪及自动条码打印装置。计算机等高科技产品在机械产品应用是一种必然的趋势。

In recent years,  automation degree of the heavy equipment greater extent with the PLC control.  Along with the progress of science and technology are developing rapidly,  computer and automatic measurement and control instruments in mechanical  manufacturing used widely, some decades ago may not function of the realization  of the now with relative ease. Our company with international trend, steel  pretreatment line in the temperature transmitter, rotary encoder elements such  as computer monitoring, the whole line (monitoring center, instead of  old-fashioned analog screen), closed-circuit television monitoring, and  according to user requirements configure automatic play yards instrument and  automatic barcode printing device. The computer and other high-tech products in  mechanical products application is a kind of inevitable trend.

工件输送系统

1. 工件输送系统变频无级调速,各工部既可同步运转,又可独立动作;

2. 抛丸室辊道装有特殊材料耐磨护套;

3. 板链输送器  “V”型结构,喷漆后钢板短线接触,以避免漆膜破坏。  

抛丸清理

1. 工件测高采用光电开关及制动电机,在抛丸室外,防粉尘干扰;

2. 工件测宽装置,自动调节供丸闸开启数量;

3. 采用先进的悬臂离心式抛丸器,抛丸器布置经过计算机仿真。弹丸避开辊道,工件覆盖均匀一致。

弹丸清扫

1. 滚扫、侧扫及高压风机吹扫丸料循环净化采用满幕帘风选分离器;

2. 采用专用聚脂线芯提升机传动带;

3. 采用气控弹丸控制器;

4. 弹丸循环系统各动力点设故障报警功能。

抛丸除尘系统

1. 选用旋风、布袋集成式除尘器,粉尘排放达到国家标准。  

电气控制系统

1.  PLC控制,上位机(微机)动态模拟监控了;

2. 循环系统故障报警功能;

3. 易损件时间累积计时功能。

Workpiece  conveying system

1. The frequency  stepless speed regulation conveying system, the ministry of synchronicity,  and  can be independent  movement;

2. Shot  peeningroom table has a special material wear-resisting sheath;

3. Plate chain  conveyor for "V" type structure, and painted steel short line contact after, in  order to avoid damage paint film.

Shot  cleaning

1. The high  measurement adopts photoelectric switch and brake motor in outdoor without the  dust interference;

2. The workpiece  mesurement device, automatic regulation for the pill brake open  quantity;

3. We have  advanced cantilever centrifugal peen-forming device, the arrangement shot  through computer simulation. Avoid roller, the projectile cover uniform.  

Projectile  cleaning

1. Saul, Saul  rolling side high-pressure blower purging pill material circulation purification  the curtain with FengXuan separator;

2. Using special  polyester wire core hoist belts;

3. Using gas  control projectile controller;

4. Projectile  circulation system the power point set fault alarm function.

Peen-forming  dust removal system

1. Using a  whirlwind, bag integrated type filter, dust emissions reached national  standards.

Electrical  control system

1. PLC control,  PC (computer) dynamic simulation monitoring;

2. Circulation  system fault alarm function;

3. Time to  accumulate timing function. Parts.

ical equipment and boiler  manufacturing industrial necessary equipment.

Q69系列钢板预处理 / 钢板预处理线 / 钢材预处理生产线 / 钢板抛丸机

◆  主要技术参数 Main technical parameters

注:上述参数只适用于我公司定型产品。贵公司定购时,需根据实际情况(如生产量、预处理的用途等)得出具体参数。例如:南方多雨天气的客户及东北地区,需要预热装置(有电加热、远红外加热、燃气、燃油加热等多种方式),烘干亦如此。关于预处理线的运行速度,我公司可满足用户的任何要求,包括增加抛丸器的功率、串联多台抛丸机等方式。针对专清理钢板(钢板宽度2-5米,厚度3-100mm)的具体特点,为使清理效果更优,尤其是清理薄钢板时防止变形,我公司专门设计了钢板专用预处理线。具体特点为:

(1) 上下两抛丸器一一对应,抵消了弹丸对钢板的冲击力,防止薄钢板变形。

(2) 抛丸室钢板进出口做了特殊设计,以防止弹丸飞出室体外。

(3) 清理装置增加了侧刷清扫系统,扫除钢板上部的弹丸。

(4) 丸料循环系统采用了双排料斗提升机、溢流感应式丸砂分离器。

OMRON温控元件,采用OMRON C200HG PLC,采用工业控制微机作上位机动态模拟监控。

丸料循环系统故障报警功能。如果一个设备(如丸砂分离器、斗式提升机、螺旋输送器)发生故障,它将自动停止,同时位于其上的设备也将自动停止。

钢板预处理线主要用于板材及各类型材的表面预处理(预热、抛丸、喷漆、烘干)。全线采用PLC可编程控制,设有多处自动检测装置,对设备的运行状态进行检测,中央控制设有模拟显示装置。

Note: the above  parameters only applies to my company finalize the design product. Your company  to order, according to the actual situation of production, the pretreatment of  (such as specific parameters ). For example: the south and the rain customers  and northeast China, need preheater (there is electricity heating, far infrared  heating, gas, fuel heating DuoZhong way), drying, too. The running speed of  about pretreatment line, our company can meet user requirements, including any  increase the power shot, series multiple peen-forming machine way. Designed for  clean steel plate steel plate width (2-5 meters, 3 100 mm thickness of the  specific features of the) to clean up better effect, especially when clean  sheets to prevent deformation, specially designed for steel pretreatment line.  Specific features:

(1) fluctuation  two shot, the one-to-one offset the impact of the steel plate projectile,  prevent thin steel plate deformation.

(2) The door of  peen-forming room steel plate with special design to prevent fly out of room in  vitro projectile.

(3) Cleaning  device increased the side brush cleaning system, completely eliminate steel  plate and the upper part of the projectile.

(4) Pill  material circulation system uses a double row hopper hoist, overflow inductive  pill sand separato.

The temperature  control components, OMRON C200HG PLC, the industrial control computer for PC  dynamic simulation monitoring. Pill material circulation system fault alarm  function. If a device (such as sand separator, a shot of ascension machine,  screw conveyor for failure, it will) be automatic stop, and at the same time of  the devices on will also cease automatically.

Steel  pretreatment line is mainly used for the surface of  all kinds of plank and profiles pretreatment  (preheating,  shot, paint, drying). PLC  programmable control all, with multiple automatic detection device for the  operation of equipment state detection, the central control with model shows  that device.